This U.S. Army star embroidery design is stitched as a square patch with a bold five-point star and a separate rectangular nameplate reading “U.S.ARMY.” The black, yellow and white palette delivers strong contrast for an unmistakable, clean military look that reads clearly at a glance. The design is densely stitched for a solid, filled-in patch appearance and a firm embroidered border that holds shape on heavier fabrics. Ideal for canvas holdalls, denim or utility jackets, rucksacks, caps, pockets and heavier cotton sweatshirts, it comes in 12 sizes from 3" to 10" so you can place it on a cap panel or pocket area or scale it up for a jacket back or gear bag.
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USA and Patriotic Embroidery Designs / Digital download
Us Army Star
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Bold U.S. Army star patch-style embroidery in black, yellow and white — a crisp, high-contrast insignia ideal for jackets, bags, caps and workwear.
Sizes · 3"–10" (approx)
Large10"9"8"7"
Medium6.5"6"5.5"5"
Small4.5"4"3.5"3"
Formats
DSBDSTEXPHUSJEFJEF+PCSPECPESSEWVIPVP3XXX
Works with Baby Lock, Barudan, Bernina, Brother, Compucon, Elna, Husqvarna Viking, Janome, Melco, Pfaff, Ricoma, Singer, Tajima, Toyota. Which format do I need?
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In the download
What's included
This is a digital design, not a patch. You are buying machine-embroidery files to download — nothing is posted to you. You will need an embroidery machine and a way to transfer the files to it.
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Good to know
FAQs
This design downloads with DSB, DST, EXP, HUS, JEF, JEF+, PCS, PEC, PES, SEW, VIP, VP3 and XXX. Between them those formats cover Baby Lock, Barudan, Bernina, Brother, Compucon, Elna, Husqvarna Viking, Janome, Melco, Pfaff, Ricoma, Singer, Tajima and Toyota machines. Choose the format your machine reads and load it as you would any other design.
There are 12 sizes included, from 3"–10" (all approximate). You get every size in the download, so you can stitch the same design on a pocket or across a back.
50,582 stitches at the 7" size and 3 thread colours. There are 4 colour changes in the stitch order, so that is how many times you will swap thread.
At the largest stitched size this design uses roughly 1201 ft top thread · 514 ft bobbin. Smaller sizes use proportionally less. Treat it as a guide for topping up a colour before you start, not an exact figure.
This is a dense design at roughly 1,372 stitches per square inch. Cut-away stabiliser is the safe choice. Best on stable, heavier fabrics — cotton twill, denim, fleece, sweatshirting.
No. This is a digital embroidery design — a set of machine files you download. It is not a patch, a transfer, or any physical item, and nothing is posted to you. You will need an embroidery machine and a way to transfer the files to it.
Instantly. Your download appears on the confirmation screen the moment payment clears, is emailed to you, and is saved in your account library so you can re-download it at any time.
Yes — choose the Small business or Extended commercial licence to sell finished items you stitch. The Personal licence covers gifts and items you keep.
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